Isikhokelo Somenzi Wocingo lwe-WPC lwaseTshayina: Oko Abathengi Behlabathi Abafanele Bakwazi Ngomgangatho Nokuqina
Sisebenzisana nabaphathi bokuthenga e- Ucingo lweWpc abasasazi kunye nabakhi bemisebenzi yokuhombisa igadi abavavanya iifektri ze-OEM/ODM zocingo lwe-WPC ezisekwe eTshayina ukuze bafumane umgca omtsha wemveliso yephaneli yeprofayili ye-co-extrusion okanye iprojekthi yokuhombisa igadi kamasipala, ukuthotyelwa kwe-EN 15534 / ASTM D7032, umaleko we-co-extrusion PE cap, kunye nokumelana ne-UV kunye nenkcazo yemozulu kunye nokukhetha ukuba iprofayili ye-Composite ingahlangabezana na nomgomo wobomi benkonzo yokuchatshazelwa yi-UV yangaphandle yeminyaka emi-5-7 kunye notshintsho lombala we-delta E olungaphantsi kweeyunithi ezi-5 ezifunekayo ngokweenkcukacha zeprofayili ye-Composite eqhelekileyo. Kuwo onke amava ethu okuxhasa abasasazi beprofayili yeComposite kunye nabakhi begadi kulo lonke elaseJamani, e-United Kingdom, eFransi, e-Itali, eNetherlands, e-United States, eKhanada, nase-Australia kwi-Composite profile sourcing kunye nenkqubo yokuthobela i-EN 15534 / ASTM D7032, umahluko weendleko zangaphambili phakathi kweprofayili yeComposite engeyiyo i-cap eqhelekileyo kunye ne-PE cap evaliweyo iprofayili yeComposite idla ngokuba yi-30-50 yepesenti, ngelixa ukumelana neLanga ixesha elide kunye nomahluko weminyaka emi-5-7 wobomi benkonzo yokuvezwa yiLanga ngaphandle kunentsingiselo kwithagethi yobomi benkonzo yokuvezwa yiLanga ngaphandle yeminyaka emi-5-7 ejongwa ngumsabalalisi weprofayili yeComposite eqhelekileyo kunye nombhali wegadi. Eli nqaku lihamba ngothelekiso olusecaleni lweendlela ezine eziqhelekileyo zokumisela iprofayili yeComposite kwinkqubo yokusasazwa kwehlabathi, kunye namanqaku asebenzayo avela kwiprojekthi yokujonga umhlaba kamasipala waseJamani kunye nenkqubo yokusabalalisa iprofayili yokuhlala yaseMntla Melika, kuba yonke inkqubo yokusasazwa kweprofayili yeComposite inethagethi eyahlukileyo yesatifikethi se-EN kunye ne-ASTM, ithagethi eyahlukileyo yeprofayili yeComposite vs standard, kunye nethagethi eyahlukileyo yokumelana neLanga eqhuba ukhetho lokumisela iprofayili yeComposite.
1. Kutheni abaSasazi beeNgcingo zeWPC kunye nabaKontraka bokuHlela iMihlaba befumana uBume beNgcingo zeWPC ezizinikeleyo
Kwabaninzi abasasazi beengcingo zeWPC kunye nabakhi bomhlaba, inkqubo yokufumana ungcingo lweWPC idla ngokusebenza kwiimeko ezine ezahlukeneyo zokufakela ezihambelana nokukhethwa kweendlela ezine ezahlukeneyo zokumisela iiprofayili zeComposite. Imeko yokuqala yokufakela kukufakelwa kweeprofayili zokuhlala okuqhelekileyo, olona hlobo luqhelekileyo lokufakela iiprofayili zeComposite kwimarike yeprofayili yeComposite yehlabathi, kwaye iprofayili yeComposite kule meko idla ngokuchazwa njengeprofayili yeComposite engeyiyo i-cap esemgangathweni enokuthobela i-EN 15534-4 kunye nobomi benkonzo yokuvezwa kwe-UV yangaphandle yeminyaka emi-3-5 yokusingatha ukufakwa kweprofayili yokuhlala okuqhelekileyo okufunwa yimarike yeprofayili yokuhlala eqhelekileyo. Imeko yesibini yokufakela kukufakelwa kweeprofayili zokuhlala ngokubambisana, olona hlobo lwesibini oluqhelekileyo lokufakela iiprofayili zeComposite kwimarike yeprofayili yeComposite yehlabathi, kwaye iprofayili yeComposite kule meko idla ngokuchazwa njengeprofayili yeComposite ye-co-extrusion PE ene-EN 15534-4 kunye nobomi benkonzo yokuvezwa kwe-UV yangaphandle yeminyaka emi-5-7 yokusingatha ukufakwa kweprofayili yokuhlala ephezulu efunwa yimarike yeprofayili yokuhlala eqhelekileyo.
Imeko yesithathu yokufakela kukufakelwa kocingo lwegadi kamasipala, oluyeyona meko yesithathu ixhaphakileyo yokufakela ucingo lwe-WPC kwimarike yeprofayili ye-WPC yehlabathi, kwaye iprofayili yeComposite kule meko idla ngokuchazwa njengeprofayili ye-co-extrusion PE cap Composite ene-ASTM D7032 yokuthobela kunye nobomi benkonzo yokuvezwa kwe-UV yangaphandle yeminyaka eyi-7-10 yokusingatha ukufakwa kweprofayili yokujonga umhlaba kamasipala efunwa yimarike yegadi eqhelekileyo kamasipala. Imeko yesine yokufakela kukufakelwa kweprofayili yorhwebo, oluyeyona meko yesine ixhaphakileyo yokufakela iprofayili yeComposite kwimarike yeprofayili yeComposite yehlabathi, kwaye iprofayili yeComposite kule meko idla ngokuchazwa njengeprofayili yeComposite ye-co-extrusion PE cap ene-EN 15534-4 / ASTM D7032 yokuthobela kabini kunye nobomi benkonzo yokuvezwa kwe-UV yangaphandle yeminyaka eyi-7-10 yokusingatha ukufakwa kweprofayili yorhwebo efunwa yimarike yeprofayili yorhwebo eqhelekileyo. Isizathu sokuba umsasazi weprofayili enye yeComposite okanye umthengisi wegadi aqhele ukufumana ulungelelwaniso lweeprofayili zeComposite ezimbini okanye ezintathu ezahlukeneyo kukuba iimeko zokufakelwa ezine zineenjongo ezahlukeneyo zesatifikethi se-EN 15534 / ASTM, iithagethi ezahlukeneyo zeprofayili yeComposite ezixineneyo kunye neziqhelekileyo, kunye neethagethi ezahlukeneyo zokumelana neLanga kunye neenkcazo zemozulu, kwaye ulungelelwaniso lweprofayili enye yeComposite alunakusebenza kakuhle kuzo zonke iimeko ezine. Iphepha lemveliso yeprofayili yeYida Composite idwelisa ukhetho oluqhelekileyo lweprofayili yeComposite enemiphetho, ukhetho oluqhelekileyo lwe-PE cap layer oluyi-0.5-1.5 mm, kunye nokhetho oluqhelekileyo lwe-Sunlight-stabilized top coat kwimodeli nganye yeprofayili yeComposite.
2. Inqaku letyala leProjekthi yoLondolozo lweNdalo kaMasipala waseJamani
Inqaku letyala leprojekthi yoyilo lwegadi kamasipala waseJamani ligubungela iprojekthi yocingo loyilo lwegadi kamasipala oluziimitha ezingama-50,000 esaluxhasa ngo-2025 kwi-WPC fence sourcing kunye nenkqubo yokuthobela imithetho ye-EN 15534. Inkqubo yangaphambili yoyilo lwegadi kamasipala yesizukulwana sangaphambili sekontrakta yoyilo lwegadi kamasipala waseJamani yasebenzisa iprofayili ye-WPC engeyiyo i-cap, kwaye le nkqubo yayivelisa umcimbi wokuphela kombala we-0-1 kwiiphaneli ezili-100 kwiminyaka emi-2 kuba iprofayili ye-Composite engeyiyo i-cap yayiza kuvelisa ukuphelelwa kombala kwiiyure ezingama-5,000-8,000 ngonyaka zokuvezwa kwe-UV okuqhele ukwenzeka kufakelo lwegadi kamasipala waseJamani. Iqela lobunjineli lekontrakta yoyilo lwegadi kamasipala waseJamani licele ukutshintshela kwiprofayili ye-PE cap Composite co-extrusion kunye nokuthobela imithetho ye-EN 15534-4 kunye nobomi benkonzo yokuvezwa kwe-UV yangaphandle yeminyaka emi-5-7 ukujongana nesantya sokuphela kombala kunye nokufikelela kwinjongo yobomi benkonzo yoyilo lwegadi kamasipala yeminyaka emi-5-7 efunekayo kufakelo lwegadi kamasipala oluqhelekileyo lwaseJamani.
Ucingo lwe-WPC esilunikezele kwiprojekthi yokulungisa umhlaba kamasipala waseJamani luyi-1.8 m ukuphakama x 1.5 m ububanzi kunye no-I-Wpc yokukhupha iphaneli yocingo enomaleko wesigqubuthelo se-PE ongu-0.8-1.2 mm, i-UV-stabilized top coat, i-EN 15534-4 compliance, i-Xenon arc yeeyure ezingama-3,000-5,000 ikhawulezise ukuhambelana novavanyo lwemozulu, utshintsho lombala we-delta E olungaphantsi kweeyunithi ezi-5 emva kokuvezwa kwe-Xenon arc yeeyure ezingama-3,000, kunye nobomi benkonzo yokuvezwa kwe-UV ngaphandle kweminyaka emi-5-7. I-geometry yepaneli enobubanzi obuyi-1.8 m x 1.5 m ichaziwe kuba i-geometry eqhelekileyo enobubanzi obuyi-1.5 m x 1.2 m ayizukuhlangabezana nemfuneko yokuphakama kwegadi kamasipala yaseJamani eyi-1.8 m, kwaye ububanzi obuyi-1.5 m buchaziwe kuba ububanzi obuyi-1.2 m abuzukuhlangabezana nemfuneko yokuphakama kwegadi kamasipala yaseJamani eyi-1.5 m, kwaye ububanzi obuyi-1.5 m buchaziwe kuba ububanzi obuyi-1.2 m abuzukuhlangabezana nemfuneko yokuphakama kwegadi kamasipala yaseJamani eyi-1.5 m. Umaleko wesigqubuthelo se-PE esingu-0.8-1.2 mm uchazwe kuba iprofayili eqhelekileyo yeComposite engeyiyo isiciko iya kuvelisa ukufiphala kombala kwiiyure ezingama-5,000-8,000 ngonyaka zokukhanya kwelanga, kwaye umaleko wesigqubuthelo se-PE ongu-0.8-1.2 mm unokubonelela ngobomi benkonzo yokukhanya kwelanga ngaphandle kweminyaka emi-5-7. Umbala ophezulu ozinzileyo weLanga uchazwe kuba umbala ophezulu ozinzileyo weLanga ungavelisa itshaki yomphezulu kwiiyure ezingama-5,000-8,000 ngonyaka zokukhanya kwelanga, kwaye umbala ophezulu ozinzileyo weLanga ungabonelela ngobomi benkonzo yokukhanya kwelanga ngaphandle kweminyaka emi-5-7. Emva kweenyanga ezili-12 zokusebenza kwiimitha ezingama-50,000, inkampani yokulungisa igadi kamasipala waseJamani ibike izinga lokuphela kombala eliyi-100 ekhulwini kunye nesatifikethi se-EN 15534-4 se-100 ekhulwini, esikukonga imali ebalulekileyo kwiprojekthi yeprofayili yokujonga umhlaba kamasipala engama-50,000. Umgangatho ofanelekileyo wamazwe ngamazwe ngu Umgangatho wolawulo lomgangatho we-ISO 22716 ukuba amaqela ophicotho lwegadi kamasipala waseJamani abhekisela kwinkqubo yokufaneleka kwababoneleli beprofayili yeComposite, kwaye umgangatho ofanelekileyo wamazwe ngamazwe yi-EN certification wood-plastic composites (Composite) yeenkcukacha zeeprofayili zedekhi ezichazwa ngumniki-mhlaba omkhulu waseJamani ohlala ebhekisela kwinkqubo yokufaneleka kweeprofayili zeComposite.
3. Inqaku leTyala leNkqubo yoMsasazi wocingo lweZindlu zaseMntla Melika
Inqaku lenkqubo yosasazo lwezicingo zokuhlala zaseMntla Melika ligubungela inkqubo yosasazo lwezicingo zokuhlala ezingama-200,000 esayixhasa ngo-2024 kwi-WPC profile sourcing kunye nenkqubo yokuthobela imithetho ye-ASTM D7032. Isizukulwana sangaphambili senkqubo yosasazo lwezifayile zokuhlala yomsasazi weprofayili yokuhlala yaseMntla Melika sasebenzisa iprofayili ye-WPC engeyiyo i-cap, kwaye le nkqubo yayivelisa umsitho we-0-1 surface chalking ngeepaneli ezili-100 kwiminyaka emi-2 kuba iprofayili ye-Composite engeyiyo i-cap yayiza kuvelisa i-surface chalking kwiiyure ezi-5,000-8,000 ngonyaka zokuvezwa kwe-UV okwenziwa rhoqo kufakelo lweprofayili yokuhlala yaseMntla Melika. Iqela lobunjineli lomsasazi weprofayili yokuhlala yaseMntla Melika licele ukutshintshela kwiprofayili ye-PE cap Composite co-extrusion kunye nokuthobela imithetho ye-ASTM D7032 kunye nobomi benkonzo yokuvezwa kwe-UV yangaphandle yeminyaka emi-5-7 ukujongana nesantya somsitho wokutshintshwa kwe-surface chalking kunye nokufikelela kujoliso lobomi benkonzo yokuhlala yeminyaka emi-5-7 obufunwa lufakelo lweprofayili yokuhlala yaseMntla Melika oluqhelekileyo.
Ucingo lwe-WPC esilunikezele ngenkqubo yokusasaza ucingo lwezindlu zaseMntla Melika luyiphaneli yeprofayili ye-WPC ye-co-extrusion ye-1.8 m ukuphakama x 1.8 m ububanzi kunye nomaleko we-PE cap we-0.5-1.0 mm, i-UV-stabilized top coat, i-ASTM D7032 compliance, i-Xenon arc arc ekhawulezileyo yeeyure ezingama-3,000-5,000, utshintsho lombala we-delta E olungaphantsi kweeyunithi ezi-5 emva kweeyure ezingama-3,000 ze-Xenon arc exposure, kunye nobomi benkonzo yokuvezwa kwe-UV yangaphandle yeminyaka emi-5-7. Ijiyometri yephaneli enobubanzi obuyi-1.8 m x 1.8 m ichazwe kuba ijiyometri yecandelo enobubanzi obuyi-1.5 m x 1.5 m ayizukuhlangabezana neemfuno eziqhelekileyo zokuhlala eMntla Melika, i-1.8 m x 1.8 m, kwaye i-0.5-1.0 mm PE cap ichazwe kuba i-0.3-0.5 mm PE cap ichazwe kuba i-0.7-10 mm PE cap ayizukuhlangabezana nobomi benkonzo yokukhanya kwelanga ngaphandle iminyaka emi-5-7 njengoko ukufakelwa kweprofayili yokuhlala eMntla Melika kuqhele ukufunwa. Isatifikethi se-ASTM D7032 sichazwe kuba i-Composite certification engeyiyo i-ASTM profile ayizukuhlangabezana neemfuno zokwamkelwa kwe-ICC-ES eMntla Melika, kwaye isatifikethi se-ASTM certification sinokuhlangabezana neemfuno zokwamkelwa kwe-ICC-ES eMntla Melika. Emva kweenyanga ezili-18 zokusebenza kwiindawo ezingama-200,000, umsasazi weprofayili yokuhlala eMntla Melika uxele ukuba i-100% zero surface chalking event rate kunye nesatifikethi se-ASTM se-100%, nto leyo egcina iindleko ezibalulekileyo kwinkqubo yokusasazwa kweprofayili yokuhlala enamacandelo angama-200,000. Umgangatho ofanelekileyo wamazwe ngamazwe ngu Umgangatho wovavanyo lokuthuthwa kwe-ASTM D4169 ukuba umsasazi weprofayili yokuhlala yaseMntla Melika ubhekisa ekuqinisekisweni kokupakisha okuthunyelwa ngaphandle, kwaye umgangatho ofanelekileyo wamazwe ngamazwe yi-ASTM certification wood-plastic composite products for residential specification and exterior use that the North American Composite profile sparer main referring for the Composite profile qualification program.
4. Uthelekiso loQhagamshelo locingo lwe-WPC ecaleni kwelinye
Le theyibhile ilandelayo ishwankathela umahluko obalulekileyo kwiinkcazo phakathi kweendlela ezine eziqhelekileyo zokufakela ucingo lwe-WPC kwinkqubo yokusasazwa kwehlabathi. La manani amele ukufakwa kocingo lwe-WPC oluqhelekileyo oluxhaswe liqela lethu lobunjineli kwiminyaka eli-10 edlulileyo, kwaye zenzelwe ukuba zibe yindawo yokuqala yophononongo loqwalaselo lweprofayili yeComposite yomphathi wokuthenga endaweni yokuba zibe sisiqinisekiso somenzi osisigxina.
| Ubukhulu | Isithintelo esiqhelekileyo | Indawo yokuhlala yokukhupha izinto ezidityanisiweyo | UMasipala we-Co-Extrusion | Intengiso ye-Co-Extrusion |
|---|---|---|---|---|
| Uhlobo lweprofayili | I-WPC esemgangathweni engeyiyo i-cap | Isiciko se-PE se-co-extrusion | Isiciko se-PE se-co-extrusion | Isiciko se-PE se-co-extrusion |
| Ubukhulu bomaleko we-PE cap (mm) | — | 0.5-1.0 | 0.8-1.2 | 1.0-1.5 |
| Ingubo ephezulu ezinzileyo nge-UV | Hayi | Ewe | Ewe | Ewe |
| Ukuthobela i-EN 15534-4 | Ewe | Ewe | Ewe | Ewe |
| Ukuthobela i-ASTM D7032 | Hayi | Hayi | Ewe | Ewe |
| Uvavanyo lwe-Xenon arc (iiyure) | 1,000-2,000 | 3,000-5,000 | 3,000-5,000 | Ngaphezulu kwe-5,000 |
| Utshintsho lombala weDelta E | Iiyunithi ezingaphantsi kwe-10 | |||
| Ubomi benkonzo (iminyaka) | 3-5 | 5-7 | 7-10 | 10-15 |
| Ijometri yephaneli (U x Ububanzi m) | 1.5 x 1.2 | 1.8 x 1.5 | 1.8 x 1.5 | 1.8 x 1.8 |
| Ukwakheka kwezinto eziluhlaza | Iinkuni ezingama-50% + 35% HDPE + 15% izongezo | Iinkuni ezingama-50% + 35% HDPE + 15% izongezo | Iinkuni ezingama-50% + 35% HDPE + 15% izongezo | Iinkuni ezingama-50% + 35% HDPE + 15% izongezo |
| Isicelo esiqhelekileyo | Indawo yokuhlala eqhelekileyo | Indawo yokuhlala yeprimiyamu | Uyilo lwegadi kamasipala | Ucingo lorhwebo |
| Ixabiso elingaphambili (isalathisi esihambelanayo) | 100 (isiseko) | 130-150 | 150-170 | 170-200 |
5. Iphepha Lokusebenzela Lokukhetha Iinkcukacha Zocingo lweWPC
Kumphathi wezinto ezithengiweyo olungiselela iinkcukacha zocingo lwe-WPC kwinkqubo entsha yokusasazwa kwehlabathi, iqela lobunjineli liphuhlise iphepha lokusebenzela lokukhetha iinkcukacha ezinamanyathelo ama-5 elinokusetyenziswa ngumphathi wezinto ezithengiweyo njengendawo yokuqala. Inyathelo lokuqala yiprofayili yesimo sokufakelwa, echaza ukhetho loqwalaselo locingo lwe-WPC kunye nenjongo yokuthobela i-EN 15534 / ASTM D7032. Imeko yokufakelwa idla ngokuhlulwa njengeendawo zokuhlala eziqhelekileyo (umgangatho ongengomda + ubomi benkonzo beminyaka emi-3-5), indawo yokuhlala edibeneyo (uhlobo lwenkonzo edibeneyo + ubomi benkonzo beminyaka emi-5-7), ukuhombisa umhlaba kamasipala (uhlobo lwenkonzo eqhotyoshelweyo + ubomi benkonzo beminyaka emi-7-10), okanye iprofayili yorhwebo (uhlobo lwenkonzo eqhotyoshelweyo + ubomi benkonzo beminyaka emi-7-10). Inyathelo lesibini yiprofayili yeprofayili ehlanganisiweyo evaliweyo vs eqhelekileyo, echaza ukhetho lobukhulu beleyara ye-PE cap ye-0.5-1.0 mm / 0.8-1.2 mm / 1.0-1.5 mm kunye nokukhethwa kwe-UV-stabilized top coat.
Inyathelo lesithathu kukuxhathisa kwe-UV kunye ne-weathering specifications, ezimisela ukuthotyelwa kovavanyo lwe-Xenon arc lweeyure ezingama-3,000-5,000 kunye notshintsho lombala we-delta E olungaphantsi kweeyunithi ezi-5. Inyathelo lesine yiprofayili yejometri yepaneli, emisela ukukhethwa kobude obuyi-1.5-1.8 m kunye nokukhethwa kobubanzi obuyi-1.2-1.8 m. Inyathelo lesihlanu yiprofayili yokuthengwa kunye nokuhanjiswa, emisela imodeli yocingo oluqhelekileyo lwe-WPC, ukulayisha okuqhelekileyo kwesikhongozeli esingama-20', kunye nokulayisha okuqhelekileyo kwesikhongozeli esingama-40' HQ. Isiphumo sephepha lokusebenzela sisilungiselelo socingo lwe-WPC esicetyiswayo, ubukhulu be-PE cap obucetyiswayo, ukuthotyelwa kovavanyo lwe-Xenon arc olucetyiswayo, kunye nenjongo yobomi benkonzo ecetyiswayo. Iphepha lokusebenzela liyafumaneka xa liceliwe kubasasazi beeprofayili zeComposite abafanelekileyo kunye nabakhi bomhlaba, kwaye iqela lobunjineli linokuxhasa umnxeba wevidiyo wemizuzu engama-30 ukuhamba ngesiphumo sephepha lokusebenzela kunye nesilungiselelo seprofayili yeComposite esicetyiswayo senkqubo ethile yokusasazwa kwehlabathi.
6. I-ROI kunye noHlalutyo lweNdleko iyonke yobunini
Kumsasazi wocingo lwe-WPC okanye umthengisi womhlaba ovavanya i-ROI kunye neendleko zizonke zobunini (i-TCO) zenkqubo yokufumana ucingo lwe-WPC, i-TCO yeminyaka emi-5 yeyona nani limele kakhulu, kuba ifestile yeminyaka emi-5 ibamba ubomi benkonzo yeprofayili yeComposite eqhelekileyo yeminyaka emi-3-5 (kwi-non-cap eqhelekileyo) okanye iminyaka emi-5-7 (yokukhupha kunye) kunye nomjikelo wewaranti yeprofayili yeComposite eqhelekileyo yeminyaka emi-5-10. I-TCO yeminyaka emi-5 ibandakanya iindleko zeprofayili yeComposite zangaphambili, iindleko zokuthutha ezivela kumzi-mveliso we-OEM osekwe eTshayina, iindleko zerhafu yokungenisa, iindleko zokuphatha izinto, iindleko zokulungisa iprofayili yeComposite, kunye neendleko ezithintelweyo zomonakalo wodumo lophawu oluya kubangelwa kukuphela kombala kunye neziganeko zokutshixa umphezulu.
Kwinkqubo yokusasazwa kocingo lwezindlu zaseMntla Melika enamaphaneli angama-200,000, i-TCO yeminyaka emi-5 yenkqubo yocingo ye-WPC engeyiyo i-cap eqhelekileyo idla ngokuba yi-3,000,000-4,500,000 USD, i-TCO yeminyaka emi-5 yenkqubo yohlobo lwe-PE cap WPC co-extrusion idla ngokuba yi-4,500,000-6,500,000 USD, kwaye i-TCO yeminyaka emi-5 ye-PE cap co-extrusion + ASTM D7032 compliance Composite profile program idla ngokuba yi-5,500,000-8,000,000 USD. Inkcitho yeminyaka emi-5 ye-TCO yenkqubo ye-Composite cap evaliweyo ye-PE xa ithelekiswa nenkqubo eqhelekileyo engeyiyo i-cap idla ngokuba yi-1,000,000-2,000,000 USD ngenxa yeziganeko zokungafiphali kombala kunye nokutshixa umphezulu kunye nokuthintela umonakalo wodumo lwebhrendi, kwaye iindleko zokulungiswa kweprofayili yeComposite ezivaliweyo zeminyaka emi-5 zihlala ziyi-500,000-1,000,000 USD. Iqela lobunjineli linokwabelana ngemodeli ye-TCO esebenzayo umphathi wokuthenga iprofayili yeComposite anokuyihlengahlengisa kubungakanani bephaneli ethile, uqwalaselo oluthile lweprofayili yeComposite, kunye nethagethi yobomi benkonzo yokuvezwa kwe-UV kwimarike ekujoliswe kuyo.
7. Isikhokelo seSigqibo sokuSondeza ucingo lwe-WPC
Kumsasazi wocingo lwe-WPC okanye umthengisi wegadi okhetha phakathi kwezicwangciso ezine zocingo lwe-WPC zenkqubo entsha yokusasazwa kwehlabathi, isikhokelo sokukhetha esisebenzayo kukuqala ngeprofayili yesimo sokufakelwa kunye neprofayili yokuthobela i-EN 15534 / ASTM D7032, kwaye usebenze umva ukuya kukhetho lokumisela iprofayili yeComposite. Kwinkqubo yeprofayili yokuhlala eqhelekileyo enethagethi yobomi benkonzo yokuvezwa kwe-UV yangaphandle yeminyaka emi-3-5 kunye neprofayili yeComposite esemgangathweni engeyiyo i-cap, ulungiselelo lweprofayili yeComposite esemgangathweni engeyiyo i-cap lukhetho olusebenzayo, kuba iprofayili yeComposite esemgangathweni engeyiyo i-cap igubungela ithagethi yobomi benkonzo yokuvezwa kwe-UV yokuhlala eqhelekileyo, kwaye ukuthobela i-EN 15534-4 kuhlanganisa imfuneko yokumakisha i-CE yemarike yaseYurophu. Kwinkqubo yeprofayili yokuhlala ephezulu enethagethi yobomi benkonzo yokuvezwa kwe-Sunlight yangaphandle yeminyaka emi-5-7 kunye ne-co-extrusion PE cap Composite profile, ulungiselelo lwendawo yokuhlala ye-co-extrusion lukhetho olusebenzayo, kuba umaleko we-PE cap we-0.5-1.0 mm ugubungela ithagethi yobomi benkonzo yokuvezwa kwe-Sunlight yangaphandle yeminyaka emi-5-7.
Kwinkqubo yocingo lokulungisa umhlaba kamasipala enethagethi yobomi benkonzo yokuvezwa kwe-UV yangaphandle yeminyaka esi-7-10 kunye nemfuneko yokuthobela i-ASTM D7032, ulungiselelo lwe-co-extrusion kamasipala lukhetho oluzinzileyo, kuba umaleko we-PE cap we-0.8-1.2 mm ugubungela uthagethi oluqhelekileyo lwenkonzo yokuvezwa kwe-UV yangaphandle yeminyaka esi-7-10, kwaye ukuthobela i-ASTM D7032 kugubungele imfuneko yokwamkelwa kwe-ICC-ES yaseMntla Melika. Kwinkqubo yeprofayili yorhwebo enethagethi yobomi benkonzo yokuvezwa kwe-Sunlight yangaphandle yeminyaka eli-10-15 kunye nemfuneko yesatifikethi se-EN 15534-4 / ASTM, ulungelelwaniso lwentengiso lwe-co-extrusion lukhetho olusebenzayo, kuba umaleko we-PE cap we-1.0-1.5 mm ugubungele uthagethi obuqhelekileyo benkonzo yokuvezwa kwe-Sunlight yangaphandle yeminyaka eli-10-15. Kumphathi wokuthenga ofuna ukudibanisa inkqubo yokufumana iprofayili yeWPC nomzi-mveliso omnye we-OEM/ODM, umgca wemveliso opheleleyo womzi-mveliso ugubungela ukhetho oluqhelekileyo lweprofayili yeWPC ene-cap, ukhetho oluqhelekileyo lwe-PE cap layer ye-0.5-1.5 mm, ukhetho oluqhelekileyo lwe-Sunlight-stabilized top coat, i-EN 15534-4 / ASTM certification dual certification, kunye nosapho oluhambelanayo lwe-caping decking, fencing, kunye ne-cladding product family, oko kuthetha ukuba umphathi wokuthenga unokuqhuba uphicotho olunye lweziqinisekiso zomthengisi kunye nesivumelwano somgangatho omnye kulo lonke umgca wemveliso yeComposite. Iqela lokuthumela ngaphandle linokubonelela ngekowuteshini ebhaliweyo kunye nekhithi yesampulu kwiintsuku ezi-5-7 zokusebenza emva kophando lweprojekthi, kwaye iqela lobunjineli lifumaneka kwividiyo yemizuzu engama-30 ukuhamba ngoqwalaselo lweprofayili yeComposite, ukhetho lobukhulu be-PE cap layer, kunye nokukhetha okucetyiswayo kwe-Sunlight resistance kunye ne-weathering specifications kwinkqubo ethile yokusasazwa kwehlabathi.
Imibuzo ebuzwa qho
Yeyiphi inkcazo eqhelekileyo yokuthobela i-EN 15534 / ASTM D7032 yeeprofayili zocingo lwe-WPC ezivela kwiifektri ze-OEM/ODM zaseTshayina?
Inkcazo eqhelekileyo yokuthobela i-EN 15534 / ASTM D7032 yeeprofayili zocingo ze-WPC ezivela kwiifektri ze-OEM/ODM zaseTshayina yi-EN 15534-1 wood-plastic composites (WPC) yenkcazo yemigaqo ngokubanzi kunye ne-EN 15534-4 wood-plastic composites (Composite) yenkcazo yeeprofayili zedekhi kwimarike yaseYurophu, kunye neemveliso ze-ASTM D7032 wood-plastic composite zenkcazo yokusetyenziswa kwangaphandle kwezindlu kunye nezorhwebo kwimarike yaseMntla Melika. Ukuthobela i-EN 15534-1 kunye ne-EN 15534-4 kuchaziwe kwimarike yaseYurophu kuba iprofayili esemgangathweni engekho kwi-EN 15534 Composite ayizukuhlangabezana nemfuneko yokumakisha ye-CE yaseYurophu efunwa ngumsasazi omkhulu we-European Composite kunye ne-European Composite OEM enkulu, kwaye isiqinisekiso se-EN kunye nesiqinisekiso se-EN sinokuhlangabezana nemfuneko yokumakisha ye-CE yaseYurophu. Isatifikethi se-ASTM sichaziwe kwimarike yaseMntla Melika kuba iprofayili yeComposite esemgangathweni engeyiyo yesatifikethi se-ASTM ayizukuhlangabezana neemfuno zemigangatho yokwamkelwa ye-ICC-ES yaseMntla Melika, kwaye isiqinisekiso se-ASTM sinokuhlangabezana neemfuno zemigangatho yokwamkelwa ye-ICC-ES yaseMntla Melika. Imigangatho efanelekileyo yamazwe ngamazwe yi-certification ye-EN, i-certification ye-EN, kunye nemigangatho yesatifikethi se-ASTM esetyenziswa ngumsasazi omkhulu weComposite kunye ne-Composite OEM ephambili edla ngokubhekisela kuyo kwinkqubo yesiqinisekiso seComposite fence.
Yintoni umahluko oqhelekileyo phakathi kweprofayili yocingo lwe-co-extrusion kunye ne-standard WPC kwiifektri ze-OEM/ODM zaseTshayina?
Umahluko oqhelekileyo weprofayili yocingo lwe-co-extrusion vs standard WPC kwiifektri ze-OEM/ODM zaseTshayina yi-0.5-1.5 mm co-extruded PE (polyethylene) cap layer ene-UV-stabilized top coat ye-co-extrusion WPC profile, vs i-no cap layer ye-standard Composite profile. I-co-extruded PE cap layer ye-0.5-1.5 mm ichaziwe kwiprofayili ye-Composite cap kuba i-standard non-cap Composite profile iya kuvelisa i-0-1 color fade event kwiiphaneli ezili-100 kwiminyaka emi-2 kwi-5,000-8,000 iiyure ngonyaka kwindawo yokuvezwa kwe-UV, kwaye i-0.5-1.5 mm PE cap layer inokunciphisa izinga le-color fade event ukuya kwi-0-1 events kwiiphaneli ezili-100 kwiminyaka emi-5-7. I-Sunlight-stabilized top coat ichaziwe kuba i-standard non-Sunlight-stabilized top coat iya kuvelisa i-0-1 surface chalking event ngama-100 sections ngonyaka ngamnye, kwaye i-Sunlight-stabilized top coat inokunciphisa izinga le-surface chalking events ukuya kwi-0-1 sections ngama-100 sections kwiminyaka emihlanu ukuya kweyesixhenxe. Iphepha lemveliso yeprofayili yeYida Composite idwelisa ukhetho oluqhelekileyo lweprofayili ye-composite enezigqubuthelo, ukhetho oluqhelekileyo lwe-PE cap layer ye-0.5-1.5 mm, kunye nokhetho oluqhelekileyo lwe-Sunlight-stabilized top coat kwimodeli nganye yeprofayili ye-Composite.
Yintoni eqhelekileyo yokumelana ne-UV kunye nenkcazo yemozulu kwiiprofayili zocingo lwe-WPC ezivela kwiifektri ze-OEM/ODM zaseTshayina?
Inkcazelo eqhelekileyo yokumelana ne-UV kunye ne-weathering kwiiprofayili zocingo lwe-WPC ezivela kwiifektri ze-OEM/ODM zaseTshayina kukuthobela uvavanyo lwe-weathering olukhawulezileyo lwe-Xenon arc ngokwemigangatho ye-ASTM G155, ukutshintsha kombala we-delta E okungaphantsi kweeyunithi ezi-5 emva kokuvezwa kwe-Xenon arc iiyure ezi-3,000, kunye nobomi benkonzo yokuvezwa kwe-UV ngaphandle kweminyaka emi-5-7. Uvavanyo lwe-weathering olukhawulezileyo lwe-Xenon arc iiyure ezi-3,000-5,000 luchaziwe kuba uvavanyo lwe-Xenon arc olukhawulezileyo lweeyure eziyi-1,000-2,000 aluyi kuhlangabezana nobomi benkonzo yokuvezwa kwe-Sunlight yangaphandle yeminyaka emi-5-7 efunekayo ngokwemigangatho yocingo lwe-WPC eqhelekileyo, kwaye uvavanyo lwe-Xenon arc lweeyure ezi-3,000-5,000 lunokuhlangabezana nobomi benkonzo yokuvezwa kwe-Sunlight yangaphandle yeminyaka emi-5-7. Utshintsho lombala we-delta E olungaphantsi kweeyunithi ezi-5 luchaziwe kuba utshintsho lombala oluqhelekileyo lwe-delta E olungaphantsi kweeyunithi ezili-10 luya kuvelisa umcimbi wokuphela kombala ongu-0-1 kwiiphaneli ezili-100 kwiminyaka emi-2, kwaye utshintsho lombala we-delta E olungaphantsi kweeyunithi ezi-5 lunokunciphisa izinga lokuphela kombala ukuya kwiziganeko ezili-0-1 kwiiphaneli ezili-100 kwiminyaka emi-5-7. Umgangatho ofanelekileyo wamazwe ngamazwe ngumgangatho we-ASTM G155 kunye nomgangatho we-ISO 4892-2 osetyenziswa ngumsasazi omkhulu we-Composite kunye ne-Composite OEM enkulu kwiprogram yokufaneleka kweprofayili yeComposite.
Yintoni inkcazo eqhelekileyo yokwakheka kwezinto eziluhlaza kwiiprofayili zocingo lweWPC ezivela kwiifektri ze-OEM/ODM zaseTshayina?
Inkcazelo eqhelekileyo yokwakheka kwezinto eziluhlaza kwiiprofayili zocingo lwe-WPC ezivela kwiifektri ze-OEM/ODM zaseTshayina yi-50% yefayibha yomthi (ipayini / ipoplar / i-oki / i-maple enobukhulu be-40-60 mesh particle), i-30-35% ye-HDPE (i-polyethylene ephezulu) eyi-virgin okanye ephinda isetyenziswe, i-8-10% ye-coupling agent (i-maleic anhydride grafted HDPE), i-5-7% ye-UV stabilizer (HALS / UV-531 / Sunlight-9), i-2-3% ye-color masterbatch (i-iron oxide / i-titanium dioxide / i-carbon black), kunye ne-1-2% ye-lubricant (i-PE wax / i-stearic acid). Ukwakheka kwefayibha yomthi ye-50% kuchaziwe kuba ukwakheka kwefayibha yomthi ye-30-40% eqhelekileyo akuyi kubonelela ngobomi benkonzo yokuvezwa kwelanga ngaphandle kweminyaka eyi-5-7 njengoko kufunwa yinkcazo yocingo lwe-WPC eqhelekileyo, kwaye ukwakheka kwefayibha yomthi ye-50% kunokubonelela ngobomi benkonzo yokuvezwa kwelanga ngaphandle kweminyaka eyi-5-7. Ulwakhiwo lwe-HDPE oluyi-30-35% luchaziwe kuba ulwakhiwo oluqhelekileyo lwe-40-50% ye-HDPE aluyi kubonelela ngembonakalo efana neyomthi njengoko kufunwa yinkcazo eqhelekileyo yeprofayili yeComposite, kwaye ulwakhiwo lwe-HDPE oluyi-30-35% lunokubonelela ngembonakalo efana neyomthi. Ulwakhiwo lwe-Sunlight stabilizer oluyi-5-7% luchaziwe kuba ulwakhiwo oluqhelekileyo lwe-2-3% yeSunlight stabilizer aluyi kubonelela ngenkonzo yobomi bokuvezwa yiLanga ngaphandle kweminyaka emi-5-7, kwaye ulwakhiwo lweLanga oluyi-5-7% lunokubonelela ngenkonzo yobomi bokuvezwa yiLanga ngaphandle iminyaka emi-5-7. Umgangatho ofanelekileyo wamazwe ngamazwe yi-EN 15534-1 wood-plastic composites (Composite) yeenkcukacha zemigaqo ngokubanzi kunye neemveliso ze-ASTM D7032 wood-plastic composite zeenkcukacha zokusetyenziswa kwangaphandle kwezindlu kunye nezorhwebo ezisetyenziswa ngumsasazi omkhulu weComposite ngokwesiqhelo kwinkqubo yokufaneleka kweprofayili yeComposite.
Lingakanani ixesha eliqhelekileyo lokufumana inkxaso yobunjineli kunye nenkxaso yokuthenga kwiiodolo zocingo lwe-WPC kwi-Yida WPC China factory-direct OEM?
Ixesha eliqhelekileyo lokufumana nokuxhasa ubunjineli kwiiodolo zocingo lwe-WPC kwi-Yida WPC China factory-direct OEM ziiveki ezi-3-4 kwiprofayili yocingo oluqhelekileyo oluvela kwifektri ye-OEM eseTshayina, iiveki ezi-4-6 kwi-geometry yephaneli eyenziwe ngokwezifiso okanye ubukhulu be-PE cap, kunye neeveki ezi-1-2 ze-odolo engxamisekileyo enokhetho lokuthuthwa komoya. Ixesha eliqhelekileyo lokufumana iiveki ezi-3-4 lanele ixesha eliqhelekileyo lokucwangcisa inkqubo yokusasazwa kweprofayili ye-Composite elisetyenziswa ngumsasazi weprofayili ye-Composite, kwaye ixesha eliqhelekileyo lokufumana iiveki ezi-4-6 lidla ngokuba lukhetho olungabizi kakhulu kwi-geometry yephaneli ekhethekileyo okanye ubukhulu be-PE cap obukhethekileyo obufunwa yiprojekthi enkulu yeprofayili ye-Composite ngamanye amaxesha. Ixesha elikhawulezileyo lokufumana iiveki ezi-1-2 lidla ngokuba lukhetho olungabizi kakhulu kwi-Composite engxamisekileyo engakhange icwangciswe eyenzeka kumsasazi weprofayili ye-Composite ngamanye amaxesha, kwaye iqela lokuthumela ngaphandle linokuxhasa ukujika kwekowuteshini yeeyure ezingama-24 kwisicelo se-odolo engxamisekileyo. Ubungakanani obuqhelekileyo be-odolo yi-5,000 yeemitha kwiprofayili yeprofayili yeComposite eqhelekileyo, kunye ne-50,000 yeemitha kwiprofayili yeprofayili yeComposite eyenzelwe wena. Iphepha loqhagamshelwano nathi leYida Composite idwelisa ifomu yesicelo seekowuteshini eziqhelekileyo, inkqubo yokuqinisekisa ixesha elimiselweyo, kunye nenkqubo yokuhlela uhlolo lomntu wesithathu eqhelekileyo yeodolo yenkqubo yokusasazwa kweprofayili yeComposite.